Send InquiryBusbar bending machine
Busbar bending machine Specification
- Weight
- Approx. 750 kg
- Automation
- Semi-automatic
- Bending Angle
- 0-90 degrees
- Power
- 5-7.5 kW
- Place of Origin
- India
- Bending Strength
- Max. 20 Tons
- Dimension (L*W*H)
- 1200 x 800 x 1200 mm
- Capacity
- Busbar 12mm thickness x 150mm width
- Bend Radius
- 5-10 mm (Adjustable)
- Product Type
- Busbar bending machine
- Usage
- Busbar bending machine
- Machine Type
- Busbar bending machine
- Raw Material
- Busbar bending machine
- Production Capacity
- Up to 300 pieces/day
- Color
- Blue & White
- Condition
- NEW
- Voltage
- 380V / 415V, 3 Phase
- Motor Speed
- 1440 rpm
- Output
- Busbar with various bends
- Phase
- Three Phase
- Bending Speed
- Busbar bending machine
- Maximum Workpiece Length
- 600 mm
- Working Temperature
- 5C to 40C
- Service Support
- Onsite installation and training available
- Punching Die Changeover
- Quick-change system
- Control System
- Touch screen panel/manual
- Hydraulic Pressure
- 25 MPa
- Oil Tank Capacity
- 60 Liters
- Operation Type
- Foot pedal and hand lever
- Applicable Busbar Materials
- Copper, Aluminum, Brass
- Safety Features
- Emergency stop, Guard enclosure
- Cooling Type
- Air Cooling
- Noise Level
- < 70 dB (A)
Busbar bending machine Trade Information
- Minimum Order Quantity
- 1 Piece
- Payment Terms
- Cash in Advance (CID)
- Supply Ability
- 1 Piece Per Week
- Delivery Time
- 1 Week
- Main Domestic Market
- All India
About Busbar bending machine
A Busbar Bending Machine is a specialized hydraulic or CNC machine used for bending copper, aluminum, or brass busbars into required shapes and angles for use in switchgear, transformers, power distribution panels, substations, and electrical equipment.
Instead of manual hammering or heating, the machine applies controlled hydraulic force or servo-driven CNC precision to bend busbars accurately, safely, and without cracks.
Key Features
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Hydraulic / CNC Operation Hydraulic systems for heavy-duty bending; CNC for high-precision programmable bends.
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Bending Capacity Typically handles busbars up to 1020 mm thick and 150200 mm wide.
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Multiple Bending Angles From 0 to 180, programmable in CNC models.
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Custom Tooling Different dies for flat bending, vertical bending, or U/Z shapes.
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Digital Angle Control Ensures repeatable accuracy (0.5).
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Safety Features Automatic clamping and overload protection.
Applications
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Electrical Switchgear Manufacturing
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Transformer Assembly
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Power Distribution Boards
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Renewable Energy (Solar/Wind Substations)
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Industrial Panel Fabrication
Advantages
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High Precision Consistent bending angles for mass production.
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No Cracks or Deformation Maintains conductor integrity.
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Faster Production Saves time compared to manual bending.
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Labor Saving Minimal operator effort, higher safety.
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Programmable (CNC models) Stores multiple bending programs for complex busbar layouts.
Example Technical Specification
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Machine Type: Hydraulic / CNC Busbar Bending Machine
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Busbar Size Range:
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Width: up to 200 mm
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Thickness: up to 16 mm (customizable to 20 mm)
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Bending Angle: 0180 (programmable)
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Operation: Hydraulic pump / Servo-CNC
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Accuracy: 0.5 (CNC models)
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Cycle Time: 510 seconds per bend
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Optional Features:
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Punching and cutting attachment (3-in-1 busbar machine)
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Digital angle display
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Automatic feeding system
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Versatile Control and High Capacity
Experience seamless operation with dual control options-both touch screen and manual-allowing for flexible use according to operator preference or application need. With a sturdy build and the ability to handle busbars up to 12mm in thickness and 150mm in width, the machine is engineered to deliver consistent results and high productivity in various manufacturing settings.
Enhanced Safety and Precision Engineering
The machine prioritizes operator safety and accuracy, featuring an emergency stop function and a guard enclosure. The quick-change system for punching dies reduces downtime during tool replacements. Hydraulically powered and capable of exerting up to 20 tons of bending strength, each bend maintains precision up to 90 degrees, supported by a 600 mm maximum workpiece length.
Efficient Cooling and Quiet Operation
Designed to operate within a 5C to 40C range, the air cooling system maintains optimal temperatures for extended periods of use. The noise level is maintained below 70 dB(A), ensuring a quieter, safer environment for factory operators. The robust motor operates reliably on 380/415V (three-phase) power with 5-7.5 kW output.
FAQ's of Busbar bending machine:
Q: How does the quick-change punching die system improve busbar production?
A: The quick-change punching die system enables faster and more efficient switching between different die types, minimizing downtime and maximizing overall productivity. This ensures you can handle varied production needs without lengthy interruptions.Q: What materials can this busbar bending machine process?
A: This machine is built for bending copper, aluminum, and brass busbars, providing flexibility for different electrical and industrial applications.Q: When is onsite installation and training available for new users?
A: Onsite installation and training are available at the time of delivery and commissioning, ensuring your team is fully equipped to operate the machine safely and efficiently from the start.Q: Where can this machine be installed and used?
A: The machine is suitable for installation in manufacturing facilities, panel fabrication workshops, busbar processing plants, and other environments requiring precision busbar bends, throughout India.Q: What is the operational process of the busbar bending machine?
A: Users can operate the machine via a foot pedal or hand lever, with controls accessible through either a touch screen panel or manual interface. Its hydraulic system, air cooling, and safety features streamline the bending process for enhanced performance and reliability.Q: How does this machine ensure operator safety during operation?
A: Safety is reinforced through an emergency stop button and a protective guard enclosure, both of which help prevent accidents and ensure a secure working environment during machine operation.Q: What are the practical benefits of using this busbar bending machine?
A: Users benefit from high productivity, precise bends, flexible automation, quick die changes, and a quiet, cool-running machine. This leads to improved efficiency, lower operational noise, and reliable performance in demanding busbar processing tasks.
Price:
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