A Busbar Bending Machine is a specialized hydraulic or CNC machine used for bending copper, aluminum, or brass busbars into required shapes and angles for use in switchgear, transformers, power distribution panels, substations, and electrical equipment.
Instead of manual hammering or heating, the machine applies controlled hydraulic force or servo-driven CNC precision to bend busbars accurately, safely, and without cracks.
Hydraulic / CNC Operation Hydraulic systems for heavy-duty bending; CNC for high-precision programmable bends.
Bending Capacity Typically handles busbars up to 1020 mm thick and 150200 mm wide.
Multiple Bending Angles From 0 to 180, programmable in CNC models.
Custom Tooling Different dies for flat bending, vertical bending, or U/Z shapes.
Digital Angle Control Ensures repeatable accuracy (0.5).
Safety Features Automatic clamping and overload protection.
Electrical Switchgear Manufacturing
Transformer Assembly
Power Distribution Boards
Renewable Energy (Solar/Wind Substations)
Industrial Panel Fabrication
High Precision Consistent bending angles for mass production.
No Cracks or Deformation Maintains conductor integrity.
Faster Production Saves time compared to manual bending.
Labor Saving Minimal operator effort, higher safety.
Programmable (CNC models) Stores multiple bending programs for complex busbar layouts.
Machine Type: Hydraulic / CNC Busbar Bending Machine
Busbar Size Range:
Width: up to 200 mm
Thickness: up to 16 mm (customizable to 20 mm)
Bending Angle: 0180 (programmable)
Operation: Hydraulic pump / Servo-CNC
Accuracy: 0.5 (CNC models)
Cycle Time: 510 seconds per bend
Optional Features:
Punching and cutting attachment (3-in-1 busbar machine)
Digital angle display
Automatic feeding system

Price:
Price 1650000.0 INR / Piece
Minimum Order Quantity : 1 Piece
Machine Type : Boring Machine
Product Type : Twin Head Idler Boring Machine
Usage : Boring Machine
Price 50000.0 INR / Number
Minimum Order Quantity : 1 Number
Machine Type : A Vertical Bearing Pushing Machine for Conveyor Idlers is a hydraulic press system designed to insert (and sometimes remove) bearings into conveyor idler pipes while the roller is held in a vertical position. This type of machine is widely used in idler manufacturing plants because the vertical arrangement makes it easy to load, align, and press bearings and seals accurately into both ends of the roller. Key Features Vertical Design The conveyor idler pipe is placed vertically, ensuring automatic alignment of bearings. Hydraulic Pressing Force Usually 20 Ton 100 Ton, depending on idler size. DoubleEnd or SingleEnd Pressing Singleend vertical press: One side at a time. Doubleend vertical press: Presses bearings into both ends simultaneously. Custom Dies & Fixtures Adapted for different pipe diameters and bearing types. SemiAutomatic or Automatic Options available depending on production capacity. Compact Footprint Vertical design saves workshop floor space. Applications Conveyor Idler Manufacturing Plants Highvolume roller assembly. Mining, Steel, Cement Industries For producing and maintaining heavyduty idlers. Workshops For quick replacement of damaged bearings in rollers. Advantages Accurate Alignment Bearings go in straight, avoiding tilt or damage. SpaceSaving Vertical layout takes up less space compared to horizontal machines. Faster Production Specially designed for bulk idler assembly. DamageFree Pressing Extends life of bearings and rollers. Safe & Easy to Operate Simple loading and unloading. Example Technical Specification (Vertical Type) Machine Type: Vertical Hydraulic Bearing Pusher for Conveyor Idlers Capacity: 50 Ton (optional: 20T, 30T, 100T) Stroke Length: 150 300 mm Max Pipe Size: 325 mm OD (customizable) Operation: Electric hydraulic pump (manual/PLC options) Cycle Time: 8 12 seconds per idler (automatic version) Accessories: Bearing/seal pressing dies Vertical roller holding fixture Optional automatic feeding system for high production
Product Type : A Vertical Bearing Pushing Machine for Conveyor Idlers is a hydraulic press system designed to insert (and sometimes remove) bearings into conveyor idler pipes while the roller is held in a vertical position. This type of machine is widely used in idler manufacturing plants because the vertical arrangement makes it easy to load, align, and press bearings and seals accurately into both ends of the roller. Key Features Vertical Design The conveyor idler pipe is placed vertically, ensuring automatic alignment of bearings. Hydraulic Pressing Force Usually 20 Ton 100 Ton, depending on idler size. DoubleEnd or SingleEnd Pressing Singleend vertical press: One side at a time. Doubleend vertical press: Presses bearings into both ends simultaneously. Custom Dies & Fixtures Adapted for different pipe diameters and bearing types. SemiAutomatic or Automatic Options available depending on production capacity. Compact Footprint Vertical design saves workshop floor space. Applications Conveyor Idler Manufacturing Plants Highvolume roller assembly. Mining, Steel, Cement Industries For producing and maintaining heavyduty idlers. Workshops For quick replacement of damaged bearings in rollers. Advantages Accurate Alignment Bearings go in straight, avoiding tilt or damage. SpaceSaving Vertical layout takes up less space compared to horizontal machines. Faster Production Specially designed for bulk idler assembly. DamageFree Pressing Extends life of bearings and rollers. Safe & Easy to Operate Simple loading and unloading. Example Technical Specification (Vertical Type) Machine Type: Vertical Hydraulic Bearing Pusher for Conveyor Idlers Capacity: 50 Ton (optional: 20T, 30T, 100T) Stroke Length: 150 300 mm Max Pipe Size: 325 mm OD (customizable) Operation: Electric hydraulic pump (manual/PLC options) Cycle automatic feeding system for high production
Price 1650000.0 INR / Piece
Minimum Order Quantity : 1 Piece
Machine Type : A Double Ended Conveyor Idler Roller Boring Machine is a specialpurpose machining unit used in idler manufacturing plants to bore (machine) both ends of a conveyor idler pipe simultaneously. In idler roller production, the pipe ends must be bored to: Ensure perfect concentricity of the bearing housing. Maintain accurate alignment of the shaft, bearing, and seals. Improve idler performance and life by reducing vibration and uneven rotation. This machine is essential after pipe cutting and before bearing pressing & welding. Key Features Double Ended Boring Both ends of the roller pipe are bored at the same time, ensuring accurate alignment. Automatic Centering & Clamping The pipe is held firmly in position. HeavyDuty Spindles Precision machining for different pipe diameters and thicknesses. Hydraulic or Pneumatic Operation For clamping and feed control. Adjustable for Pipe Sizes Suitable for a wide range of roller diameters and lengths. CNC / PLC Option For programmable boring depth and cycle automation. Applications Conveyor Idler Manufacturing Plants For producing highquality rollers. Mining, Cement, Steel, and Power Industries Where longlasting idlers are needed. HeavyDuty Workshop Use Precision boring of cylindrical pipes and rollers. Advantages Simultaneous DoubleEnd Machining Saves time and ensures symmetry. High Accuracy Guarantees concentricity of idler bearings. Improved Idler Life Reduces wear, noise, and vibration in conveyors. Increased Productivity Faster cycle time compared to singleend boring. Customizable Machine capacity, spindle speed, and fixtures can be adapted to specific requirements. Example Technical Specification Machine Type: Double Ended Conveyor Idler Roller Boring Machine Pipe Diameter Range: 63 mm 325 mm (customizable) Roller Length Range: Up to 1600 mm (customizable) Boring Depth: 30 80 mm per side (customizable) Spindle Speed: 500 2500 RPM (variable) Clamping: Hydraulic with automatic centering Cycle Time: 30 50 seconds per roller Optional Features: PLC/CNC control Automatic loading & unloading system Tool wear monitoring system
Product Type : A Double Ended Conveyor Idler Roller Boring Machine is a specialpurpose machining unit used in idler manufacturing plants to bore (machine) both ends of a conveyor idler pipe simultaneously. In idler roller production, the pipe ends must be bored to: Ensure perfect concentricity of the bearing housing. Maintain accurate alignment of the shaft, bearing, and seals. Improve idler performance and life by reducing vibration and uneven rotation. This machine is essential after pipe cutting and before bearing pressing & welding. Key Features Double Ended Boring Both ends of the roller pipe are bored at the same time, ensuring accurate alignment. Automatic Centering & Clamping The pipe is held firmly in position. HeavyDuty Spindles Precision machining for different pipe diameters and thicknesses. Hydraulic or Pneumatic Operation For clamping and feed control. Adjustable for Pipe Sizes Suitable for a wide range of roller diameters and lengths. CNC / PLC Option For programmable boring depth and cycle automation. Applications Conveyor Idler Manufacturing Plants For producing highquality rollers. Mining, Cement, Steel, and Power Industries Where longlasting idlers are needed. HeavyDuty Workshop Use Precision boring of cylindrical pipes and rollers. Advantages Simultaneous DoubleEnd Machining Saves time and ensures symmetry. High Accuracy Guarantees concentricity of idler bearings. Improved Idler Life Reduces wear, noise, and vibration in conveyors. Increased Productivity Faster cycle time compared to singleend boring. Customizable Machine capacity, spindle speed, and fixtures can be adapted to specific requirements. Example Technical Specification Machine Type: Double Ended Conveyor Idler Roller Boring Machine Pipe Diameter Range: 63 mm 325 mm (customizable) Roller Length Range: Up to 1600 mm (customizable) Boring Depth: 30 80 mm per side (customizable) Spindle Speed: 500 2500 RPM (variable) Clamping: Hydraulic with automatic centering Cycle Time: 30 50 seconds per roller Optional Features: PLC/CNC control Automatic loading & unloading system Tool wear monitoring system
Usage : Mining Exploration & Drilling Machinery
Price 415000.0 INR / Number
Minimum Order Quantity : 1 Number