Idler Welding Machine

Idler Welding Machine Specification

Voltage
415 V

Cooling Method
Air Cooled

Insulation Grade
F

Pulse Frequency
Variable

Frequency
50 Hz

Rod Diameter
2.5 mm - 4 mm

Dimension (L*W*H)
2500 x 1300 x 1600 mm

Efficiency
90%

Type
IDLER Welding Machine

Function
Automatic

Input Current
15A

Weight
Approx. 1200 kg

Power
7.5 kW

Welding Area
Adjustable up to 300 mm

Output Current
400A Max

Arc Current
Up to 400A

Condition
New

Motor Type
AC Induction

Usage
Industrial

Material
Mild Steel & Alloy Steel

Productivity
Up to 50 Rollers/Shift

Traverse Speed
0.2 - 2.5 m/min

Welding Head Adjustment
Motorized

Surface Finish
Powder Coated

Clamping Mechanism
Pneumatic

Control System
PLC Controlled

Torch Type
Single/Double

Welding Method
SAW/MIG/MAG

Rotator Capacity
Up to 2000 kg

Idler Welding Machine Trade Information

Minimum Order Quantity
1 Piece

Supply Ability
1 Piece Per Day

Delivery Time
7 Days

Main Domestic Market
All India

About Idler Welding Machine

The Idler Welding Machine is a twin head machine that is automatic and pneumatically operated. This machine is used to weld idlers, or bearings, onto a shaft. The process is done by feeding the idlers into the two heads of the machine, which then clamp down and weld them in place.

Idlers (rollers) are vital to the conveying process. They support the belt and conveyed material along its full length preventing it from stretching, sagging and eventually failing.

Idler is a belt supporting roller.

Carrying idler is an idler upon which the load carrying portion of belting is supported.

Troughing Idler is a carrying idler consisting of two or more rollers so arranged as to turn the edges of the belt upwards to form the belt into a moving trough.

Advanced PLC-Controlled Welding

This Idler Welding Machine features a PLC system for seamless automated control, ensuring consistent quality and operational safety. Motorized head adjustment and variable traverse speed further refine the welding process, making it adaptable for different rollers and industrial production demands.

Robust Construction and High Efficiency

Built from mild and alloy steel, the machine provides sturdy load-handling up to 2000 kg. Its air-cooled, AC Induction motor delivers a power output of 7.5 kW, achieving a remarkable 90% efficiency for continuous operation and productivity. The powder-coated finish enhances its resistance to industrial wear and tear.

Versatile Welding Capabilities

Supporting both single and double torch configurations, the machine accommodates diverse welding tasks with adjustable welding areas up to 300 mm and rod diameters from 2.5 mm to 4 mm. Suitable for various industry sectors, it addresses the needs of dealers, distributors, and fabricators across India.

FAQ's of Idler Welding Machine:

Q: How does the PLC control system improve welding operations?

A: The PLC control system enables fully automated welding processes, reducing human error and ensuring precise, repeatable welds. This results in higher productivity, consistent quality, and safer operation, particularly important in industrial environments.

Q: What types of welding methods can this machine perform?

A: This Idler Welding Machine is compatible with SAW (Submerged Arc Welding) and MIG/MAG welding methods, allowing flexibility for different materials and application requirements within industrial settings.

Q: When is it ideal to use the double torch configuration?

A: The double torch configuration is recommended for high-volume production or when simultaneous welding on both sides of the roller is needed. It increases throughput and ensures uniform weld quality, especially useful for manufacturing large batches of idlers.

Q: Where can this Idler Welding Machine be installed for maximum benefit?

A: It is best installed in industrial fabrication shops, manufacturing units, or production lines where roller welding is frequent. Its adjustable welding area and high efficiency make it suitable for operations requiring a scalable and consistent output.

Q: What is the process for adjusting the welding head during operation?

A: The machine features a motorized mechanism for welding head adjustment, allowing operators to position the welding torch precisely without manual intervention. This facilitates quick setup changes and optimizes welding for different roller sizes.

Q: How does the pneumatic clamping mechanism improve usage?

A: The pneumatic clamping mechanism securely holds workpieces in place during welding, minimizing movement and ensuring accurate, strong welds. This automated feature also speeds up the loading and unloading of rollers, enhancing overall productivity.

Q: What are the key benefits of using this automated welding machine for industrial applications?

A: Key benefits include increased productivity (up to 50 rollers per shift), reduced labor costs, consistent weld quality, easy maintenance due to air-cooled design, and versatility to support different welding methods and roller types, making it a valuable asset for fabricators and manufacturers.

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